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23YEARS
SKU: 84-061

Infinity Tools Insert-Pro Extended Tenon Shaper Cutter Sets, 1-1/4" Bore

Regular price $399.90

Style

Our Insert-Pro Shaper System offers the very best in quality and versatility for your shaping needs. Precision machined from durable aircraft grade aluminum, the tool bodies feature a tough anodized finish for years of service in your shop. We use only the highest quality C4 micro-grain carbide for the replaceable cutting knives, and precision grind each one to a mirror finish and razor sharp edge.

Other door making shaper cutters only cut a 1/2" or 5/8" wide tenon. We don’t think this is wide enough, especially when making heavy front doors with material up to 1-7/8" thick. So when it came time to design our new Insert-Pro door making system we didn’t mess around. These heads cut a full 2" wide tenon with the top and bottom profiles working simultaneously to make setup as fast and easy as possible. They are also extremely versatile, accepting five (5) popular door profiles on one precision CNC machined set of cutter heads. The system makes both a 1/4" or 5/8" thick by 2" wide tenon so you can use it with interior and exterior doors.

Features Include:

  • Four (4) replaceable knives (choose your profile)
  • Two (2) spacers plus one (1) aluminum extended tenon cutter head set
  • Produces both a 1/4" and 5/8" thick by 2" wide tenon

Frequently Asked Questions

How wide of a tenon does this set cut?

It cuts a full 2"-wide tenon, which is wider than the typical 1/2" or 5/8" tenons many door-making cutters produce. The extra width adds strength, especially for heavy doors.

Can it make tenons for both interior and exterior doors?

Yes. The system produces both a 1/4" and a 5/8" thick by 2" wide tenon, so the same set works for lighter interior doors and heavier exterior doors.

What is the maximum material thickness it handles?

The set is designed for heavy front doors with material up to 1-7/8" thick.

What bore does this shaper cutter set use?

It has a 1-1/4" bore to fit shapers with a 1-1/4" spindle.

What comes included in the set?

Each set includes:

  • Four replaceable knives (choose your profile)
  • Two spacers
  • One aluminum extended tenon cutter head set

What are the knives made of?

The replaceable cutting knives use high-quality C4 micro-grain carbide, precision ground to a mirror finish and razor-sharp edge for clean cuts.

What is the cutter body made of?

The tool bodies are precision machined from durable aircraft-grade aluminum with a tough anodized finish for years of service in your shop.

How many door profiles does it accept?

The cutter heads accept five popular door profiles on one precision CNC-machined set, so you get a lot of versatility from a single investment. Explore matching options in the Insert Pro shaper cutter collection.

Do the top and bottom cuts happen at the same time?

Yes. The top and bottom profiles work simultaneously, which makes setup as fast and easy as possible when machining tenons.

Is this part of a replaceable-knife system?

Yes, it is part of the Insert-Pro Shaper System. The knives are replaceable, so you maintain peak cut quality without replacing whole heads. Browse related shaper cutters & accessories.